The tree from which the frames are to be made should be not more than eight inches in diameter, and one of six inches is better. It should have drooping branches, and ought to have eight or ten feet of the trunk straight and clean, free of limbs, and absolutely without a twist to the grain.
After the tree has been felled and a section of the proper length cut off, a groove about one and a half inches deep is carefully cut the entire length along one side. Take care not to strike hard, as that might injure the wood.
When the groove is finished a similar one is cut on the opposite side. The stick should be split with wooden wedges, and if it is properly done the split will follow the grooves. The best half should then be chosen for the proposed snowshoe frames, and this should be ripped lengthwise with a saw, or split, as desired. Each of the pieces will make a frame or bow.
One side of the stick is then cut and planed until it is perfectly straight—its face at a right angle to the bark side. There should be nothing taken off the bark side, not even the bark, until after the wood is bent into shape for the snowshoe frame.
Next the third side of the stick is marked off with a marking gauge and either cut or sawed to the mark. The fourth side, the inside of the stick, which will be the inside of the finished frame, is then cut down to the proper dimensions, but on this side an even thickness is not maintained, the toe portion being cut thinnest, with the heel—ends of the stick—coming next.
For a snowshoe of average size, say 44 inches in length and 14 inches wide, the stick should measure eight and a half feet in length, one inch in width, seven-eighths inch thick at the parts which will become the middle of the shoe (B to C in figure one), one-half inch at A, and about five-eighths inch at the ends.
Before anything more can be done with the wood a form for bending the frames must be made. A convenient form is shown in figure two. For steaming the wood properly it is necessary to have a steaming box, which is merely a long case made of narrow boards, open at both ends. The stick is placed in this case and the steam from a boiling tea kettle turned in one end so that the hot steam travels the entire length. The wood should be steamed for an hour and then it is ready for bending.
Figure two shows how the wood is bent and secured on the form. The toe must be formed very carefully, bending only a little at first, then releasing, then bending a little more, and so on until the wood can be easily and safely bent to complete shape and secured by nailing blocks to the form. The wood should be allowed to dry thoroughly on the form before filling, and this will require at least two weeks.
After the frames are dry they may be taken from the form, the tail end of each fastened and the crossbars fitted into place. The ends may be secured with a wood screw until after the frames have been strung, but the screw should then be removed and the ends tied with rawhide, through gimlet holes, the part between being counter sunk so that the thongs will be protected from wear. This is shown in figure four.
The crossbars are pieces of flat, strong wood, about one and a fourth inches wide and nearly a half-inch thick, with rounded edges. These should be placed about 16 or 17 inches apart, measuring from center to center, and so placed that when the frame is suspended on the hands midway between these two sticks the tail will outweigh the toe by just a few ounces. These cross-bars should be carefully mortised into the frame as shown in the small diagram in center of figure three.
In both sides of the frame from D to E, also from F to G, gimlet holes are bored through the bows from outside to inside at intervals of two inches, or a little more, the holes being in pairs obliquely placed, and countersunk between. Three holes are also bored through each crossbar, as shown.
The frames are now ready for filling. Regarding material for filling, for ordinary use, there is nothing equal to cowhide, a fairly heavy skin. A whole hide will fill several pairs of shoes. The portion along the back is best and this should be used for filling the middle section. The lighter parts from the edges of the skin will do for stringing the heels and toes. All strands should be cut length-wise of the skin, and full length—their width depending on the thickness of the skin. It is well to cut several trial widths, so that the proper weight of strand may be determined. For a coarse webbed shoe, the thongs, after being stretched and dried, should be about five-sixteenths of an inch wide for the middle portion of the shoe; for the ends an eighth inch is sufficiently heavy. These strands of hide should all be soaked and stretched thoroughly, allowed to dry while stretched, and then soaked again just before using, and strung into the frames while wet.
The ends are filled first. A strand of the water-soaked rawhide is stretched tightly around the inside of the toe portion through the little gimlet holes, as shown in figure five, starting and finishing at one of the holes in the forward crossbar. This thong is called the lanyard, and its purpose is to hold the filling, which is woven into the toe.
A small needle of very hard wood, or bone, is used for filling the ends. Starting in the lower left-hand corner it goes up to the part marked 1, passes around the lanyard, twists back around itself about an inch and then goes down to 2, there passing around the lanyard and again twisting around itself, then around the lanyard at 3, a single twist, and then across to 4, where it again turns around the lanyard, then twists down around the first strand to the starting point, under the lanyard at 5 and up to 6. From there the strand loops and twists the same as in the first round, except that at the lower corners it loops back around the first round, then twists around itself, then around the lanyard, and on the same as before. This looping back of every second round is continued until the filling extends across the entire forward part of the toe, when it is discontinued, and each round is made like the first. This looping back throws the filling alternately from side to side. The filling must be stretched in very tightly and must not be allowed to slip. When one strand is used up another is joined on in the manner shown. See that every round crosses the others in the proper way, and all the twists are made alike. The weave will finish at the center of the crossbar.
The filling in the tail end or heel starts at the upper right-hand corner and finishes in the middle of the crossbar. Great care should be used to get the twists and loops right, and to see that the thongs cross in the proper way.
Filling the middle section is simpler than it appears at first glance—it is practically a repetition of the system used in the toe portion. The edges of the wood should be rounded slightly to prevent them cutting the thongs.
While the system of stringing this part may appear quite intricate, it is in reality simple, and is the more elaborate arrangement of the forward portion that makes this section appear so complicated. The stout bunch of thongs shown in the drawing, known as the toe cord, are strung in first, the rawhide strand being tightly stretched and crossing the frame some four or five times, a loop being thrown around the whole on the inside of the frame on both sides in the last round. This should be executed so that the last loop will be on the right-hand side. The thong then loops around this bunch of cords again about an inch from the frame, from there being strung up around the cross-bar, and then twisting around itself back to the starting point. From there it passes down diagonally to the center of the rear cross-bar, where it loops and twists again, then up to the upper left-hand corner where it twists up the same as on the opposite side. From here it will be noted that the thong runs down a short distance and loops around the left side of the frame. The simple loop used for this purpose is clearly shown in the small drawing. From this loop, the rawhide strand twists back about an inch, then runs straight across the shoe to the right, where the loop is repeated. This completes the first round of the filling. The second round starts in about the same way as the first, going up to the crossbar at the left of the first round, twisting back to the toe cord, from there to the rear crossbar, then up to the left-hand corner. Here the system changes, for the strand is run up and twisted around the toe cord and first round of filling before it is looped to the frame. After looping, it is brought across to the right, where it again loops and twists, and then twists around the toe cord and first round of filling exactly as on the left, after which it is run down to the rear crossbar. In this way the stringing continues, every second round twisting forward around the preceding two. This binds the filling firmly and, it should be noted, also alternates the successive rounds from side to side. When the process of filling has progressed so far that there are four twists around the forward crossbar on each side, this twisting should be stopped and the remainder of the forward portion left open, for this is where the foot of the wearer works through when walking. This open space should measure about four and a half inches in width, and if it does not, the filling must be shifted. In very coarse meshed shoes three twists on each side will be all that can be given. An extra turn around the toe cord should also be made on each of these two twists of the filling, for considerable strain is put onto this portion. From this point on, instead of running forward and twisting around the crossbar, the filling simply twists around the toe cord. Be careful to keep the filling smooth and the toe cord flat, otherwise sore feet will result from wearing the shoes. The weave finishes in the center of the toe cord and there the end of the thong should be securely and neatly fastened. The last touch is to wind a strand of rawhide about the twisted thongs on each side of the foot opening and around the toe cord, to make these parts smooth and protect them from wear.